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Tata Power Mahul

Tata Power Mahul

Located in Mumbai’s eastern industrial belt, the Tata Power Mahul facility was established in 1984. Also known as “The Trombay Thermal Power Station”, it holds a special place in India’s energy history. It was the nation’s first 500 MW thermal station, and Unit-5 remains the most consistently efficient unit to this day.

 The site operates in a demanding, high-security environment where reliability, safety, and operational continuity are paramount. Every construction element—from structural systems to interior finishes—must meet strict performance and safety standards while supporting round-the-clock operations.

For this project, Inner Space was entrusted by L&T to execute key interior infrastructure systems:

Scope of solutions delivered

Metal False Ceiling Systems

84C Metal linear and Gypsum 2’×2’ modular ceilings across control and operational areas.

Raised Access Flooring

Laminate-finish access flooring for server room equipment loads and wiring routing.

Rock Wool Insulation

Aluminium foil–faced insulation to enhance thermal and acoustic performance.

Executed in a remote industrial setting with phased clearances, the project demanded precise coordination, strict adherence to safety protocols, and adaptive on-site engineering—setting the stage for the detailed execution that followed.

Scope of Work

01. Metal False Ceiling Installation
  • Ceiling Types: 84C linear ceiling & 2' × 2' lay-in gypsum ceiling
  • Total Area: 8,000 sq. ft.
  • Material Brand: Supersil
  • Scope: Supply and installation
02. Raised Access Flooring
  • Flooring Type: Laminate finish access flooring
  • Total Area: 6,500 sq. ft.
  • Brand: Kebao
  • Scope: Supply and installation
03. Thermal & Acoustic Insulation
  • Material: Rock wool insulation with aluminium foil facing
  • Total Area: 8,000 sq. ft.

Execution Highlights

  • Project executed in a remote industrial location with strict safety regulations.
  • Work carried out in phases, based on clearance and readiness of different zones.
  • All industrial safety norms and protocols were followed throughout execution.
  • Existing ceiling MS structural framework at site was utilized.
  • Custom welded pipe and angle supports were fabricated and fixed to the MS frame.
  • Ceiling suspension system was then anchored to this framework, ensuring structural stability and alignment.

Key Outcomes

  • Seamless integration of ceiling, flooring, and insulation systems.
  • Stable, load-bearing raised floor for technical equipment.
  • Clean, aligned ceiling finish despite structural constraints.
  • Safe, coordinated execution in a high-compliance industrial environment.
  • Satisfied Client and no service was required after handover.

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